ASME WPS - Stud Process
Position
Position: The relationship between the weld pool, joint members, and the welding heat source during welding.
Gases
Shielding gas: A protective gas used to prevent or reduce atmospheric contamination. The shielding gas may be selected or entered manually. Custom gases and their compositions may be entered into Tools > Support Database > Gases; doing so will add them to the options available.
Flow rate: The rate at which gas is being administered into the system.
Electrical
Current/polarity: Current may be alternating or direct (AC/DC), while the polarity may be straight (electrode negative) or reverse (electrode positive).
Power source model: Enter the model of the power source.
Technique
Stud gun model: Enter the model of the stud gun.
Notes: Enter any notes about the stud process.
Setup Chart
Used to set the equipment to the desired range/levels required to perform the weld to the qualified specification.
Stud Size: Enter the size of the stud.
Ferrule/Flux Designation: Enter the type of ferrule or flux.
Arc Time (sec.): Calculated from the PQR and given a ± 1/10 sec. range.
Amperage: Calculated from the amperage of the PQR. This value may be changed as long as it falls in the range acceptable by Section IX.
Voltage: Dependent on the amperage. This is not an essential variable.
Lift: Calculated from the PQR and given a ± 1/32 in. (± 0.8mm) range.
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