Saddle - Wear Plate/Top Flange

Owned by Former user (Deleted)
Dec 11, 2015
6 min read

These fields will only be enabled if their respective components (wear plate and top flange) are selected on the General Information tab.

Wear Plate

Temperature: The maximum mean metal design temperature for the wear plate.

Thickness: The wear plate thickness.

Width: The width of the wear plate. The wear plate may be ineffective at reducing certain vessel stresses if this value is too small.

Extension: Enter the distance the wear plate extends beyond the outside of the saddle outer stiffeners. The wear plate may be ineffective at reducing certain vessel stresses if this value is too small.

Use Wear Plate for S2: Select the box to consider the wear plate in the tangential shear stress calculations. The wear plate may be unable to reduce S2 if its dimensions are inadequate.

Use Wear Plate for S3: Select the box to consider the wear plate in the circumferential stress calculations at the horn of the saddle. The wear plate may be unable to reduce S3 if its dimensions are inadequate.

Use Wear plate for S5: Select the box to consider the wear plate in the calculations for the ring compression stress in the shell over the saddle. The wear plate may be unable to reduce S5 if its dimensions are inadequate.

Material: A brief description of the component material. When the material selection dialog is used, the default description is based on settings on the Materials-Misc. tab under Tools > Defaults. For example, if the settings are for Spec and Type/Grade and the material is SA-516 Grade 70, this field will show SA-516 Gr. 70. If the settings are instead just for Spec, the field will show SA-516. The field may be edited by the user to say anything without breaking the relationship to the material database; while this flexibility can be very helpful, the user must take care to enter correct information.

Condition: A brief description of the component material. Similar to the "Material" field, the description will default a certain way based on settings on the Materials-Misc. tab under Tools > Defaults when the material selection is used. This field may be edited by the user without breaking the relationship to the material database. As with the “Material” field, the user must take care to enter correct information.

Density: The material density based on table PRD from Section II, Part D. For those materials that did not have a clear match in this table, every effort was made to assign conservative values. Manually editing this field will sever the connection to the material in the database as indicated by the "Unlisted Material" caption.

Yield Strength: The material yield strength at the wear plate temperature. This value comes from Section II, Part D, Table Y-1. In cases where the wear plate temperature exceeds the highest temperature entry for this material’s yield line, the value will be zero. There are several materials that do not have clear matches in these tables. When a clear match cannot be found by the software’s assignment criteria, the software will calculate the yield strength using the external pressure chart and the method described in UG-28(c)(2) Step 3. This is more common with non-ferrous materials. If no match is found and the software cannot perform the described calculation, this value will be zero. Manually editing this field will inform the software that the user is defining the material differently than what is stored in the database and the connection to the material in the database will be severed. This is indicated by the “Unlisted Material” caption.

Stress (Hot): The material allowable stress at the wear plate temperature. When a 3.5:1 safety factor is specified in the vessel screen, this value comes from Section II, Part D (Table 1A for Ferrous Materials, Table 1B for Non-Ferrous Materials, and Table 3 for Bolting). If a 4:1 safety factor is specified, this value is calculated based on the ultimate strength from Table U in Section II, Part D; furthermore, the value is limited to the values listed in the allowable stress tables for yield and creep governed cases. In cases where the wear plate temperature exceeds the highest temperature entry for this material’s stress line, the value will be zero. Manually editing this field will inform the software that the user is defining the material differently than what is stored in the database and the connection to the material in the database will be severed. This is indicated by the “Unlisted Material” caption.

Stress (Cold): The material allowable stress at 70 °F (20 °C). When a 3.5:1 safety factor is specified in the vessel screen, this value comes from Section II, Part D (Table 1A for Ferrous Materials, Table 1B for Non-Ferrous Materials, and Table 3 for Bolting). If a 4:1 safety factor is specified, this value is calculated based on the ultimate strength from Table U in Section II, Part D; furthermore, the value is limited to the values listed in the allowable stress tables for yield and creep governed cases. Manually editing this field will sever the connection to the material in the database as indicated by the “Unlisted Material” caption.

Top Flange

Temperature: The maximum mean metal design temperature for the top flange.

Thickness: The top flange thickness.

Width: The width of the top flange.

Extension: Enter the distance the top flange extends beyond the outside of the outside stiffener.

Material: A brief description of the component material. When the material selection dialog is used, the default description is based on settings on the Materials-Misc. tab under Tools > Defaults. For example, if the settings are for Spec and Type/Grade and the material is SA-516 Grade 70, this field will show SA-516 Gr. 70. If the settings are instead just for Spec, the field will show SA-516. The field may be edited by the user to say anything without breaking the relationship to the material database; while this flexibility can be very helpful, the user must take care to enter correct information.

Condition: A brief description of the component material. Similar to the "Material" field, the description will default a certain way based on settings on the Materials-Misc. tab under Tools > Defaults when the material selection is used. This field may be edited by the user without breaking the relationship to the material database. As with the “Material” field, the user must take care to enter correct information.

Density: The material density based on table PRD from Section II, Part D. For those materials that did not have a clear match in this table, every effort was made to assign conservative values. Manually editing this field will sever the connection to the material in the database as indicated by the "Unlisted Material" caption.

Yield Strength: The material yield strength at the top flange temperature. This value comes from Section II, Part D, Table Y-1. In cases where the top flange temperature exceeds the highest temperature entry for this material’s yield line, the value will be zero. There are several materials that do not have clear matches in these tables. When a clear match cannot be found by the software’s assignment criteria, the software will calculate the yield strength using the external pressure chart and the method described in UG-28(c)(2) Step 3. This is more common with non-ferrous materials. If no match is found and the software cannot perform the described calculation, this value will be zero. Manually editing this field will inform the software that the user is defining the material differently than what is stored in the database and the connection to the material in the database will be severed. This is indicated by the “Unlisted Material” caption.

Stress (Hot): The material allowable stress at the top flange temperature. When a 3.5:1 safety factor is specified in the vessel screen, this value comes from Section II, Part D (Table 1A for Ferrous Materials, Table 1B for Non-Ferrous Materials, and Table 3 for Bolting). If a 4:1 safety factor is specified, this value is calculated based on the ultimate strength from Table U in Section II, Part D; furthermore, the value is limited to the values listed in the allowable stress tables for yield and creep governed cases. In cases where the top flange temperature exceeds the highest temperature entry for this material’s stress line, the value will be zero. Manually editing this field will inform the software that the user is defining the material differently than what is stored in the database and the connection to the material in the database will be severed. This is indicated by the “Unlisted Material” caption.

Stress (Cold): The material allowable stress at 70 °F (20 °C). When a 3.5:1 safety factor is specified in the vessel screen, this value comes from Section II, Part D (Table 1A for Ferrous Materials, Table 1B for Non-Ferrous Materials, and Table 3 for Bolting). If a 4:1 safety factor is specified, this value is calculated based on the ultimate strength from Table U in Section II, Part D; furthermore, the value is limited to the values listed in the allowable stress tables for yield and creep governed cases. Manually editing this field will sever the connection to the material in the database as indicated by the “Unlisted Material” caption.