Appendix 2 Flange - Host/Flange

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Dec 11, 2015
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Flange Material

Material: A brief description of the component material. When the material selection dialog is used, the default description is based on settings on the Materials-Misc. tab under Tools > Defaults. For example, if the settings are for Spec and Type/Grade and the material is SA-516 Grade 70, this field will show SA-516 Gr. 70. If the settings are instead just for Spec, the field will show SA-516. The field may be edited by the user to say anything without breaking the relationship to the material database; while this flexibility can be very helpful, the user must take care to enter correct information.

Condition: A brief description of the component material. Similar to the "Material" field, the description will default a certain way based on settings on the Materials-Misc. tab under Tools > Defaults when the material selection is used. This field may be edited by the user without breaking the relationship to the material database. As with the “Material” field, the user must take care to enter correct information.

Density: The material density based on table PRD from Section II, Part D. For those materials that did not have a clear match in this table, every effort was made to assign conservative values. Manually editing this field will sever the connection to the material in the database as indicated by the "Unlisted Material" caption.

Modulus of Elasticity: The material modulus of elasticity based on the TM tables from Section II, Part D. The value shown here is based on the applicable TM table and the design temperature listed for the internal pressure condition. In cases where the temperature listed for the internal pressure condition exceeds the highest temperature entry for this material’s TM table, the value will be zero. There are several materials that do not have clear matches in these tables. When a clear match cannot be found by the software’s assignment criteria, the software will instead retrieve the modulus of elasticity from the external pressure chart assigned to the material. If this attempt also fails, then the value will be zero. This is more common with non-ferrous materials. Manually editing this field will sever the connection to the material in the database as indicated by the “Unlisted Material” caption.

Stress (Hot): The material allowable stress at the temperature listed for the internal pressure condition. When a 3.5:1 safety factor is specified in the vessel screen, this value comes from Section II, Part D (Table 1A for Ferrous Materials, Table 1B for Non-Ferrous Materials, and Table 3 for Bolting). If a 4:1 safety factor is specified, this value is calculated based on the ultimate strength from Table U in Section II, Part D; furthermore, the value is limited to the values listed in the allowable stress tables for yield and creep governed cases. In cases where the temperature listed for the internal pressure condition exceeds the highest temperature entry for this material’s stress line, the value will be zero. Manually editing this field will inform the software that the user is defining the material differently than what is stored in the database and the connection to the material in the database will be severed. This is indicated by the “Unlisted Material” caption.

Stress (Cold): The material allowable stress at 70 °F (20 °C). When a 3.5:1 safety factor is specified in the vessel screen, this value comes from Section II, Part D (Table 1A for Ferrous Materials, Table 1B for Non-Ferrous Materials, and Table 3 for Bolting). If a 4:1 safety factor is specified, this value is calculated based on the ultimate strength from Table U in Section II, Part D; furthermore, the value is limited to the values listed in the allowable stress tables for yield and creep governed cases. Manually editing this field will sever the connection to the material in the database as indicated by the “Unlisted Material” caption.

Factor B table: The external pressure table assigned to the material in the allowable stress tables in Section II, Part D. The table is used to determine the external pressure strength of the component and also the longitudinal compressive strength. Selecting a Factor B table other than the one assigned to the material will sever the connection to the material in the database as indicated by the “Unlisted Material” caption.

Ext. P Mod. of Elasticity: The material modulus of elasticity based on the TM tables from Section II, Part D. The value shown here is based on the applicable TM table and the design temperature listed for the external pressure condition. In cases where the temperature listed for the external pressure condition exceeds the highest temperature entry for this material’s TM table, the value will be zero. There are several materials that do not have clear matches in these tables. When a clear match cannot be found by the software’s assignment criteria, the software will instead retrieve the modulus of elasticity from the external pressure chart assigned to the material. If this attempt also fails, then the value will be zero. This is more common with non-ferrous materials. Manually editing this field will sever the connection to the material in the database as indicated by the “Unlisted Material” caption.

Cold Mod. of Elasticity: The material modulus of elasticity based on the TM tables from Section II, Part D. The value shown here is based on the applicable TM table at 70 °F (20 °C). There are several materials that do not have clear matches in these tables. When a clear match cannot be found by the software’s assignment criteria, the software will instead retrieve the modulus of elasticity from the external pressure chart assigned to the material. If this attempt also fails, then the value will be zero. This is more common with non-ferrous materials. Manually editing this field will sever the connection to the material in the database as indicated by the “Unlisted Material” caption.

Host Information at Flange Location

Material: A brief description of the component material. When the material selection dialog is used, the default description is based on settings on the Materials-Misc. tab under Tools > Defaults. For example, if the settings are for Spec and Type/Grade and the material is SA-516 Grade 70, this field will show SA-516 Gr. 70. If the settings are instead just for Spec, the field will show SA-516. The field may be edited by the user to say anything without breaking the relationship to the material database; while this flexibility can be very helpful, the user must take care to enter correct information.

Condition: A brief description of the component material. Similar to the "Material" field, the description will default a certain way based on settings on the Materials-Misc. tab under Tools > Defaults when the material selection is used. This field may be edited by the user without breaking the relationship to the material database. As with the “Material” field, the user must take care to enter correct information.

Stress (Hot): The material allowable stress at the temperature listed for the internal pressure condition. When a 3.5:1 safety factor is specified in the vessel screen, this value comes from Section II, Part D (Table 1A for Ferrous Materials, Table 1B for Non-Ferrous Materials, and Table 3 for Bolting). If a 4:1 safety factor is specified, this value is calculated based on the ultimate strength from Table U in Section II, Part D; furthermore, the value is limited to the values listed in the allowable stress tables for yield and creep governed cases. In cases where the temperature listed for the internal pressure condition exceeds the highest temperature entry for this material’s stress line, the value will be zero. Manually editing this field will inform the software that the user is defining the material differently than what is stored in the database and the connection to the material in the database will be severed. This is indicated by the “Unlisted Material” caption.

Stress (Cold): The material allowable stress at 70 °F (20 °C). When a 3.5:1 safety factor is specified in the vessel screen, this value comes from Section II, Part D (Table 1A for Ferrous Materials, Table 1B for Non-Ferrous Materials, and Table 3 for Bolting). If a 4:1 safety factor is specified, this value is calculated based on the ultimate strength from Table U in Section II, Part D; furthermore, the value is limited to the values listed in the allowable stress tables for yield and creep governed cases. Manually editing this field will sever the connection to the material in the database as indicated by the “Unlisted Material” caption.

Inside/Outside Diameter: The host component diameter in the new condition. The selection of inside or outside in the "Use Diameter" field determines whether this field refers to the inside or outside diameter of the host component.

Wall Thickness: The host thickness in the new condition.

Dish Thickness: The thickness of the dish attached to the flange. This field is only available when Spherical Dished Cover is selected as the "Design Type."

Dish radius: The inside crown radius of the dish attached to the flange. This field is only available when Spherical Dished Cover is selected as the "Design Type."

Flange Welded to Wall: Select the box to enable the "Weld leg size" field on the Gasket tab. This is only available when Loose Type or Loose Type with Hub is selected as the "Design Type."

Does Flange have a Hub: Select the box to enable the "Thickness (g1)" and "Length (h)" fields on the Gasket tab. This is only available when Optional Integral Type is selected as the "Design Type."

Other Calculations

Perform UCS-66 calculations: Selecting this check box will cause the software to perform UCS-66 toughness calculations on the component. This option is only available to materials that are classified as UCS materials per Table UCS-23.

Exemption Drop-down: When UCS-66 calculations will not be performed (the software will not allow these calculations when a non-UCS material is used), an exemption must be entered. The exemption may be typed in or selected from the drop-down options, but the user is responsible for ensuring that the exemption selected is valid for the material, service, etc., in question.

MDMT Reductions

Take UCS-66(b) Reduction: Selecting this check box will take advantage of the reduction in allowed MDMT per UCS-66(b). This paragraph includes a calculation for the component which compensates for any excess material thickness in the component.

Apply UCS-68(c): Selecting this check box will give an additional flat reduction in the allowed MDMT per UCS-68(c). Carefully review this paragraph as there are steep requirements for this exemption.

MDMT

MDMT Pressure: The net internal pressure (concave side) on the component coincident with the minimum design metal temperature (MDMT). This includes static head.

MDMT Curve: The notes in Figure UCS-66 provide the criteria to assign the MDMT curve to the material and product form of the component. Curve A will give the least favorable allowed MDMT and Curve D will give the most favorable allowed MDMT. When UCS materials do not have a clear match using the criteria, they are assigned a conservative value of A. As the software cannot currently obtain possible improvements in curve rating due to heat treatment and other factors, the user may override the curve value.